Working procedure by management
At first we hand over the order to two of our merchandiser and two QA people. Every morning they discuss the whole status in the daily meeting with our General Manager, Merchandising.
One QC concerning that particular order will stay in the factory whole day (production time) until final shipment.
We always need a pre-production sample and then make a pre-production meeting before we go into production. Our merchandiser and QA inspector go to the factory at the time of pre-production meeting, check the sample, pattern and final comments on sample from buyer and if they are satisfied, they give instruction to the factory people for a trial production.
Steps for Inspection:
The desired or expected quality parameters are controlled by inspection. We do this inspection in three steps:
Raw material inspection in the factory
Fabric, sewing threads, buttons, trims etc. are the raw material. The quality of a final garment depends on the quality of a fabric when it is received as a roll. Even the most outstanding manufacturing methods can not compensate for defective materials. So before production, we check raw material which is very important task.
In process inspection in the factory
From the starting point of manufacturing up to goods ready to shipment, we execute the in process inspection. At least 65 to 80% defects can be checked and controlled through in process inspection.
Final inspection in the factory
Final inspection consists of inspecting finished goods from the buyer’s point of view; size measurements, form fitting (putting garments on the proper size manikins to see if they properly fit labeled sizes); and live modeling if necessary (again to see if the garments properly fit the labeled sizes). Final inspection may occur before or after goods are packed in poly bags and cartons. We do this inspection after goods are packed so that proper size and style markings on the package can also be checked.